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Can drum type and disc type equipment be used interchangeably
Release time:
2025-04-11
Drum type chippers and disc type chippers are usually not interchangeable, and there are significant differences between the two in terms of structure, working principle, and applicable scenarios. The specific analysis is as follows:
Drum type chippers and disc type chippers are usually not interchangeable, and there are significant differences between the two in terms of structure, working principle, and applicable scenarios. The specific analysis is as follows:
1、 Structural differences result in incompatible core components
1. Drum type chip cutting machine
-The core component is the rotating blade drum, and the flying blade is installed radially along the drum. The direction of cutting force changes with the position of the flying blade.
-The feeding trough is rectangular in shape, with low height and large width, and the raw material pile is low. It needs to be equipped with a self forcing feeding device.
-The axial length of the knife drum is relatively long, suitable for processing irregular materials such as branches and small diameter wood.
2. Disc cutting machine
-The core component is the rotating cutterhead, with the flying blade fixed to the end face of the cutterhead and the cutting plane fixed. The length of the wood chips is uniform.
-The feeding port is square, and the raw materials are stacked high, so there is no need for a forced feeding device.
-The axial length of the cutter head is relatively short, and the multi cutter head design can achieve continuous cutting, suitable for processing small-diameter wood, bamboo, etc. after peeling.
Conclusion: The structural differences between the drum and disc make them incompatible, and the feeding system, transmission components, etc. also need to be designed accordingly.
2、 The difference in working principle affects the processing effect
1. Drum type chip cutting machine
-The direction of cutting force changes, and the thickness of wood chips is uneven, but it is suitable for processing coarse raw materials (such as branches with a diameter of less than 120mm).
-Low output, complex structure, and strong control over materials.
2. Disc cutting machine
-Fixed cutting plane, uniform length of wood chips, higher quality.
-Higher output (up to 160m ³/h), simple design, and can be processed after feeding.
Conclusion: Forcing universal equipment may result in substandard wood chip quality (such as uneven thickness or uncontrolled length) or low processing efficiency.
3、 Differences in applicable scenarios determine device selection
1. Drum type chip cutting machine
-It is applicable to the production of fiberboard and pulp raw materials, and needs to deal with irregular raw materials (such as boards and Flat noodles).
-Representative model: Jinhuanyu drum wood chip machine, with a main motor power of 45-250kW and a production capacity of 3-30t/h.
2. Disc cutting machine
-Suitable for the papermaking, particle board, and medium fiber board industries, requiring adjustment of the length of the wood chips (such as 20-35mm).
-Representative model: Shandong Hongxin HX1710, cutterhead diameter 1150mm, production capacity 5-10t/h.
Conclusion: Universal equipment needs to meet multiple requirements such as raw materials, output, and wood chip quality simultaneously, which is difficult to achieve in practical scenarios.
4、 Economic and maintenance cost considerations
1. Initial investment: Drum chippers are usually priced tens of thousands of yuan higher than disc chippers.
2. Maintenance cost: The drum type chip cutting machine has a complex structure, and the cost of tool replacement, bearing maintenance, and other expenses is higher.
3. Operating efficiency: The disc cutting machine has a higher output, and long-term use can dilute unit costs.
Conclusion: General equipment may experience an increase in lifecycle costs due to low efficiency or high maintenance costs.